Table of Contents

 

Custom Commercial Refrigeration Door Gaskets: When You Need Them & How They Work

Businesses often have refrigerators or freezers they bought many years ago and discover they've been discontinued by the OEM - leaving them nowhere to buy the replacement gaskets as needed to seal their doors shut. They also invest in custom-built refrigeration units with unique gasket profiles (styles) or sizes for specialty applications that standard gaskets can't fit.

That's where custom refrigeration door gaskets come in. They're specifically fabricated to fit your model, unit door size, and required gasket profile when stock replacement parts aren't available.

Whether you operate a restaurant or cold storage facility, learn how custom-made gaskets work and who typically needs them to maintain airtight sealing.

 

What Are Custom Refrigeration Door Gaskets?

Commercial refrigeration custom gaskets are made-to-order door seals for:

  • Discontinued OEM models and/or parts
  • Uncommon gasket profiles
  • Custom-made units with non-OEM standard door dimensions

They help businesses restore proper refrigeration door sealing when stock replacement gaskets are no longer available.

 

When Businesses Need Custom Refrigeration Door Gaskets

Below are the main reasons why businesses require custom-made gaskets for their commercial refrigeration instead of standard stock replacements:

 

Discontinued Refrigeration Models

If your commercial refrigeration unit is over 15 years old, there's a chance the model or its parts have been discontinued. OEMs may have released a new version of your model or stopped producing specific products for it.

That doesn't mean you have to buy an entirely new unit. Many business owners are satisfied with their existing models, even if they're aged, because they still function properly.

Custom-made gaskets are a more cost-effective solution because you can still access compatible replacement parts if OEMs no longer offer them.

 

Uncommon Gasket Profiles

Commercial refrigeration units use different gasket profiles with model-specific designs to mount and seal against the door frame. Some OEMs use uncommon gasket profiles for specialty applications that may not be widely available as stock replacement parts.

These may include:

  • OEM-specific push-in gaskets for walk-in freezer doors in high-traffic restaurant kitchens
  • Specialty screw-in gasket configurations for stronger durability in industrial refrigeration equipment

 

Custom-Fabricated Refrigeration Units

Businesses with custom-built refrigeration units typically use custom-made gaskets to fit their doors' unique specs. They may have oversized doors or specialty operating conditions that require custom-fabricated gaskets to maintain an airtight seal.

Standard OEM gaskets may not have retrofitting options for custom refrigeration units because they're designed for their models. Custom gaskets are manufactured to match the exact door size and sealing requirements of any unit.

Although standard gaskets may be an option, it's rare to find stock replacements with specialized profiles designed for custom commercial refrigeration units.

 

Stock vs. Custom-Made Gaskets: What's the Difference in Commercial Refrigeration?

There are two key differences between stock and custom-made gaskets for commercial refrigeration:

  1. Ordering Process
  2. Specialty Refrigeration Applications

Custom gaskets are made-to-order to fit specialty applications, such as oversized unit doors and discontinued models. Stock gaskets are mass-produced by the OEM to fit standard models and common refrigeration applications.

One isn't necessarily better than the other. They're both manufactured using the same process and gasket materials.

 

FEATURE STOCK COMMERCIAL REFRIGERATION GASKETS CUSTOM COMMERCIAL REFRIGERATION GASKETS
Standard OEM Models Yes Yes
Discontinued OEM Models Limited Yes
Specialty Door Sizes Limited Yes
Custom Gasket Profiles Limited Yes
Made-to-Order Dimensions No Yes
Mass-Produced Dimensions Yes No
OEM-Equivalent Specs Yes Yes

 

Industries That Commonly Use Custom-Made Gaskets for Commercial Refrigeration & Why

Graphic of a custom refrigeration door gasket at a food processing facility

Custom-made gaskets are used across many commercial refrigeration industries, including:

 

Food Processing Facilities

Food production environments may require custom gaskets made with materials that are highly resistant to oil, moisture, and frequent sanitation procedures.

 

Pharmaceutical

Medical-grade refrigerators storing pharmaceutical drugs often use specialized gaskets to meet their temperature-sensitive sealing requirements.

 

Restaurants & Commercial Kitchens

Foodservice units in restaurants and hospitality kitchens may require custom gaskets when OEM replacement parts become discontinued or unavailable from older refrigeration models.

 

Supermarkets & Grocery Stores

Walk-in coolers at supermarkets and grocery stores may use custom-fabricated gaskets to fit their oversized doors for proper sealing of refrigerated goods.

 

How Custom Gaskets Are Manufactured for Commercial Refrigeration

Custom refrigeration door gaskets are manufactured to match the original gasket profile, door size, and sealing requirements. The goal is to create an OEM or custom-built unit-equivalent replacement part that fits properly.

The process of working with a custom gasket manufacturer typically involves:

  • Collecting your OEM model number, door dimensions, gasket profile, or photos of your existing gasket
  • Identifying the correct gasket material and profile
  • Cutting the gasket material to the required dimensions
  • Welding the gasket corners together for the proper door shape
  • Trimming excess material for a precise fit
  • Inspecting the completed gasket for accuracy
  • Shipping the custom replacement gasket for installation

 

Key Facts About Custom Refrigeration Door Gaskets

  • Custom refrigeration gaskets are manufactured based on specialty applications and hard-to-source replacements, including discontinued OEM models, uncommon gasket profiles, and custom-built refrigeration units with non-standard door dimensions
  • Custom refrigeration gaskets must match the exact gasket profile and door specs for any unit
  • Custom gaskets are OEM-equivalent to maintain proper refrigeration sealing performance for any model

 

Work With Breakaway Enterprises, Your Trusted Custom Gasket Manufacturer

Breakaway Enterprises is a distributor and manufacturer of OEM-equivalent stock and custom commercial refrigeration gaskets with 60+ years of combined industry experience.

What makes us stand out as custom gasket manufacturers?

Our in-house facility uses self-trimming, high-speed production welders to ensure model spec precision and OEM-equivalent quality for over 30 popular gasket profiles. This automatic trimming provides flexible corners, prolonging your gasket's lifespan compared to manual cutting on the market.

All our custom gaskets are U.S.A.-made and shipped within five business days from order confirmation to keep your business running with affordable pricing.

Order custom door gaskets or contact us for help buying your replacement parts today!

CONTACT US NOW  CUSTOM ORDER DOOR GASKETS

 

Custom Refrigeration Door Gasket FAQs

 

Custom gaskets are made-to-order replacement parts for commercial refrigeration doors to maintain an airtight seal.

Businesses may require custom refrigeration gaskets when OEM replacement parts and models become unavailable or discontinued. Another common reason is when businesses invest in custom-built refrigeration units that require custom gaskets to fit their unique door specs and specialty applications.

Yes, custom refrigeration gaskets are OEM-equivalent. They're specifically manufactured to match the OEM model's door specs and sealing requirements.

Yes, custom refrigeration gaskets are commonly used to replace discontinued OEM models and unavailable stock parts.

Yes, custom gaskets are typically more expensive than stock gaskets because they're made-to-order with:

  • Additional fabrication
  • Gasket measuring
  • Gasket profile matching

Pricing will vary based on the custom gasket manufacturer, gasket profile, gasket material, unit door dimensions, and OEM application.

A custom gasket manufacturer will typically ask for the following information when applicable:

  • OEM model number
  • Serial number
  • Door dimensions

This information is typically found on the unit's door ID tag on the door frame or the model operation manual. If your door ID tag is missing or unreadable, you can also take a photo of your existing gasket to send to us at Breakaway Enterprises. We can help you identify the exact custom gasket you need.

 

Shut The Fridge Up - Breakaway Enterprises motto